| Year Estd. |
1968 |
Constitution |
Private Limited |
Weekly off |
Sunday |
| Quality Management System |
ISO 9001:2015 |
Certifying Body |
TUV SUD |
Certificate Registration No |
99 100 12224 |
| Valid Until |
04-12-2019 |
SSI Registration No |
08-02-00050-PMT-SSI |
Date |
26-6-1985 |
| MSME Registration No: |
KR04B0016207 |
|
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Overseas Branches And Affilations
REGISTERED AS NON-RESIDENT IMPORTER IN CANADA WITH A CANADIAN BUSINESS NUMBER IN THE YEAR 2014 OCTOBER.
Warehousing agreement signed with STC Warehousing and distribution Inc. 321 Courtland Ave. Concord, Ontario L4K-5B5 Canada.
Affiliations to any recognised organisations
The Institute of Indian Foundrymen
Belgaum Chamber of Commerce & Industries.
Belgaum foundry cluster member
Scope
Manufacturers & Exporters of Cast Iron & Ductile Iron Castings & Metal Machined Components and assemblies.
Export Percentage Out of The Production
95%
No of Employees
| Production Staff |
Office Staff |
Skilled Workers |
Semi Skilled Workers |
Unskilled Workers |
Total |
| 20 |
15 |
20 |
30 |
26 |
111 |
Factory Area
| Foundry |
40000 Sq Feet |
Constructed Area |
36000 Sq Feet |
| Machine Shop |
40000 Sq Feet |
Constructed Area |
25000 Sq Feet |
Direct Exports
USA
Germany
Canada
UK
South Korea
Switzerland
South Africa
Australia
France
Dubai
Vietnam
China
Brazil
Spain
We have received an Export Excellence award from Federation of Karnataka Chambers of Commerce & Industry for substantial export growth in the year 2013.
- The company was established under the name Allied Engineers & Founders producing 30 m.t. of casting per month like manifolds & valve bodies.
- Allied Engineers and founders was converted to private limited company and re named as “The Allied Founders PVT.LTD.
- Two new moulding machines Kunkel Wagner APM-0 with 20 HP compressors
were installed.
- The first foundry in Belgaum to install Shot Blasting Machine along with all equipments.
- The first foundry in Belgaum to install Sand Testing & Chemical Testing Laboratory with Metallurgical Microscope.
- Two new moulding machines Kunkel Wagner APM-2 with 30 HP compressors were installed.
- A new machine shop was setup to supply castings in machined condition to customers.
- We became the first NTPC approved foundry in South India to manufacture & supply graded CI Castings.
- A full-fledged machine shop to machine any casting required by our customers.
- Carbon Silicon Analyzer was installed to achieve consistency in Metallurgy. Computerized all processes like marketing, sales, production, stores, accounts etc.
- The company was accredited with ISO 9001:2000.
- First export to South Africa and Dubai
- Addition of Induction Furnace and production of ductile iron components were undertaken.
- Installation of first CNC machine in form of a vertical machining center to supplement the machining capabilities.
- First Export to France
- Started exports to USA and Germany
- Addition of CNC Turning facility with additional inspection facility like 2D Height master in the machine shop.
- Implementation of E.R.P system to further enhance the system efficiency.
- Started exports to Canada.
- Addition of Sand Plant, track line, mould handling system and large moulding machine along with other handling automation.
- Started Exporting to UK.
- Addition of Cold Box Core Shooter machine
- Addition of Spectro meter 21 element to analyze metal before pouring.
- Addition of energy efficient screw compressors with air dryer for better quality of compressed air throughout the plant.
- Stopped hand molding totally.
- Addition of metallurgical microscope with image analyzer with software.
- Export Warehouse for stocking, painting, assembly and packing export components (unit III).
- Started exports to Vietnam, Brazil and China.
- Registered Allied Founders in Canada as non-resident importer and got a business number overseas, also started warehousing in Toronto Canada.
- HMC 500X630 table size installed at the new machine shop with Renishaw probing system for job and tools.
- Addition of paint booth in the new machine shop for painting the assemblies before dispatch.
- Installation of sand cooler and dust extraction system from green sand.
- Started exports to Spain.
- Addition of optical digital pyrometer to check metal temperature precisely in the foundry before pouring the castings.
- Addition of CNC VTL in machine shop for machining pump valve and elevator components 1000 MM swing DIA and 800 MM cutting dia.
- Installation of ARPA 900 machines for better productivity and quality of the bigger molds (1000x1000 mm)
- Started exports to South Korea.
- 550 KVA induction furnace addition to double the melting capacity of the foundry.
- Installation of auto dozing system for additives in sand plant making the sand plant fully automatic unmanned system for supply of sand to the molding lines and recycling the same.
- Addition of semi-automatic cold box core shooter for smaller cores with a capacity of 20 liters.
- Started Exports to Switzerland.
FUTURE EXPANSION
- Addition of new CMM facility in Machine Shop.
- Addition of new HMC 630x630 table size in machine shop.
- Construction of additional machine shop building of 9000 Sq. ft.
- Conversion of power line to HT in machine shop with installation of power station in house.
- Installation and commissioning of 125 KVA roof top solar on the machine shop building with net metering system.
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