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Our foundry boasts of an excellent infrastructure that includes a fully dedicated technically skilled workforce, pattern shop & stores, core shop, moulding shop, melting shop, fettling shop, laboratory, quality assurance painting, power backup facility etc. Heat treatment can be outsourced locally. Our group has three state of the art machine shops with lathes, milling machines, plano millers, drilling machines, jig boring machines, spm & pressure testing machine etc.


MOULDING

Process : Green sand, No bake, Co2 & Silicate moulds.
Man Power : 22 employee's
Training : Provided in process 2 hours per week
Machinery/Equipment : 4 Pneumatic Moulding Machines, 8 Pneumatic Rammers & 3 MT O T Crane
Q. A. Equipment : Mould Hardness Tester, Pressure Gauges for Moulding Machines & Lab Backup
Sq. Feet Area : 10000 Sq. Feet


COREMAKING

Process : Oil cores, No bake cores & Co2
Man Power : 16 employee's
Training : Provided in process 2 hours per week
Machinery/Equipment : 3 Core Baking Ovens
Q. A. Equipment : Core Hardness Tester & Lab Backup
Sq. Feet Area : 2000 Sq. Feet


SAND SHOP

Process : Mould & Core Sand preparation as per specification chart & grade.
Man Power : 06 employee's
Training : Provided in process 2 hours per week
Machinery/Equipment : 012 Sand Muller 250 Kgs, 100 Kgs, Sand Mixer, Sand Siever & Sand Drier
Q. A. Equipment : Lab Backup
Sq. Feet Area : 2000 Sq. Feet


MELTING SHOP

Process : Charging of Raw Material, Lining of Cupola & Tapping of Metal.
Man Power : 06 employee's
Training : Provided in process 2 hours per week
Machinery/Equipment : Cupola Furnace, Wet Scrubber & Skip Charger
Q. A. Equipment : Carbon Silicon Analyser & Lab Backup
Sq. Feet Area : 1000 Sq. Feet


PATTERN SHOP

Process : Storing of Customer Property (Patterns), Repairs & Maintenance of Pattern Equipments.
Man Power : 02 employee's
Training : Provided in process 2 hours per week
Machinery/Equipment : Pattern Makers Tools
Q. A. Equipment : Surface Plate Vernier Caliper ( 6")Vernier Caliper (12")Vernier Caliper(24"), Height Gauge 12 & 24", Pistol Gauge & Surface Plate
Sq. Feet Area : 1000 Sq. Feet


FETTLING, INSPECTION & PAINTING

Man Power : 18 employee's
Training : Provided in process 2 hours per week
Machinery/Equipment : Shot blasting Machine, Die Grinders, Bench Grinders, Hand Grinders, Pneumatic Chipper, Spray Guns & Dip Paint Tank
Q. A. Equipment : Poldi Testing Equipment, BHN Testing Machines, Pistol Gauge, Mechanical & Electronic Weighing Scale & Lab Backup
Sq. Feet Area : 1800 Sq. Feet


PURCHASE & STORES

Man Power : 03 employee's
Training : Provided in process 2 hours per week
Machinery/Equipment : Weighing Machine
Q. A. Equipment : Lab Backup
Sq. Feet Area : 1500 Sq. Feet


LABORATORY

Man Power : 01 employee's
Training : Provided in process 2 hours per week
Q. A. Equipment : Moisture Tester, Sand Rammer, Sand Siever, Sand Washer, Sand Drier, Mould Hardness Tester, Core Hardness Tester, Permeability Meter, Compression Strength Tester, Universal Strength Machine, Compactibility Tester Scale, Electronic Weighing Scale, Electronic Weighing Balance, Metallurgical Microscope, Combustion Furnace, Muffle Furnace & Core Baking Oven

MAINTENANCE SHOP

Process : Preventive & Break down maintenance of all Machinery & Equipments
Man Power : 02 employee's
Training : Provided in process 2 hours per week
Machinery/Equipment : All necessary maintenance equipment

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